穿條機(jī)工作時(shí)需要調(diào)整完善，其調(diào)整步驟如下：

　　The threading machine needs to be adjusted and perfected during operation, and the adjustment steps are as follows:

　　安裝與水平調(diào)整 ：

　　Installation and horizontal adjustment:

　　安裝擺好主機(jī)及料架，并調(diào)好水平。

　　Install and arrange the host and material rack, and level them properly.

　　接上電源及氣源，開機(jī)空轉(zhuǎn)3分鐘，檢查轉(zhuǎn)動(dòng)系統(tǒng)是否工作正常。

　　Connect the power and air source, run the machine idle for 3 minutes, and check if the rotating system is working properly.

　　齒輪與膠條調(diào)整 ：

　　Gear and rubber strip adjustment:

　　搖動(dòng)頂蓋上部左右手輪，使驅(qū)動(dòng)膠條的兩個(gè)齒輪上升，使上下兩個(gè)齒輪空間超過膠條的高度。

　　Shake the left and right handwheels on the top cover to raise the two gears that drive the rubber strip, so that the space between the upper and lower gears exceeds the height of the rubber strip.

　　將膠條推動(dòng)導(dǎo)向槽，使之與兩轉(zhuǎn)動(dòng)齒輪剛好接觸。

　　Push the rubber strip towards the guide groove to make it just in contact with the two rotating gears.

　　搖動(dòng)頂蓋上部左右手輪往下調(diào)整驅(qū)動(dòng)齒輪使之壓緊膠條，一般以能手感敏捷無多余間隙即可。

　　Shake the upper left and right handwheels of the top cover to adjust the driving gear downwards and press the rubber strip tightly. Generally, it should feel agile and have no excess clearance.

　　鎖緊上部左右手輪與之連接的絲桿，以防止絲桿在工作時(shí)轉(zhuǎn)動(dòng)而引起驅(qū)動(dòng)齒輪往上提或向下掉。

　　Lock the screw rods connected to the upper left and right handwheels to prevent them from rotating during operation and causing the drive gear to lift up or fall down.

　　導(dǎo)向槽與型材中心距調(diào)整 ：

　　Adjustment of center distance between guide groove and profile:

　　調(diào)整石滑座，使兩條導(dǎo)向槽的中心距與要穿條型材的兩穿條槽中心等值，鎖定滑座。

　　Adjust the stone slide seat so that the center distance between the two guide grooves is equal to the center of the two threading grooves of the profile to be threaded, and lock the slide seat.

　　主機(jī)與輔架調(diào)整 ：

　　Host and auxiliary rack adjustment:

　　將型材放在輔架水平面上，調(diào)整主機(jī)垂直大滑座，將兩膠條導(dǎo)向槽與材兩穿條槽調(diào)到同一個(gè)水平。

　　Place the profile on the horizontal surface of the auxiliary frame, adjust the vertical sliding seat of the main machine, and adjust the two rubber strip guide grooves and the two material threading grooves to the same level.

　　按隔熱型材產(chǎn)品組合圖放好再往主機(jī)的定位處輕輕頂進(jìn)，將定位件調(diào)好并鎖定。

　　Place the insulation profile product combination diagram and gently push it into the positioning position of the host, adjust the positioning part and lock it.

　　調(diào)整輔架尾座，使在穿條時(shí)氣缸最大行程的頂板端面到主機(jī)定位處之間的距離與型材長(zhǎng)度相當(dāng)，鎖定尾座。

　　Adjust the tailstock of the auxiliary frame so that the distance between the top plate end face of the maximum stroke of the cylinder and the positioning position of the main engine during threading is equivalent to the length of the profile, and lock the tailstock.

　　托料平臺(tái)與機(jī)頭調(diào)整 ：

　　Material platform and machine head adjustment:

　　調(diào)整和安裝好兩面的托料平臺(tái)。

　　Adjust and install the material support platforms on both sides.

　　先放入一根型材，用手調(diào)整該機(jī)頭的左右移動(dòng)手輪，將“導(dǎo)向定位塊”調(diào)整到機(jī)器出條槽口和鋁型材穿條槽口一致；如需要上下調(diào)整則按動(dòng)“刀盤上升”和“刀盤下降”來調(diào)整機(jī)頭的高度。

　　First, place a profile and manually adjust the left and right movement handwheel of the machine head to align the "guide positioning block" with the machine strip slot and the aluminum profile strip slot; If you need to adjust up and down, press "cutterhead up" and "cutterhead down" to adjust the height of the machine head.

　　再放入上面的兩根開好齒的鋁型材，調(diào)整后面托料架子上的“定位板”，頂住鋁型材。

　　Place the two toothed aluminum profiles on top again, adjust the "positioning plate" on the material rack at the back, and press against the aluminum profiles.

　　穿條操作 ：

　　Wearing operation:

　　用人工將隔熱條順導(dǎo)向槽口送入鋁型材槽口內(nèi)一點(diǎn)。

　　Manually guide the insulation strip into the slot of the aluminum profile to a certain point.

　　踩下設(shè)備上的腳踏開關(guān)，齒刀加壓轉(zhuǎn)動(dòng)，將隔熱條高速送入鋁型材槽口，穿條完畢后，松開腳踏開關(guān)。

　　Step on the foot switch on the device, apply pressure and rotate the toothed knife, and quickly feed the insulation strip into the aluminum profile slot. After threading the strip, release the foot switch.

　　重復(fù)以上步驟，加工下一根鋁型材。

　　Repeat the above steps to process the next aluminum profile.

　　速度調(diào)節(jié) （針對(duì)全自動(dòng)穿串機(jī)）：

　　Speed regulation (for fully automatic threading machines):

　　打開全自動(dòng)穿串機(jī)，確保機(jī)器處于正常工作狀態(tài)。

　　Turn on the fully automatic threading machine and ensure that it is in normal working condition.

　　找到機(jī)器上的調(diào)速按鈕或旋鈕，通常位于機(jī)器的控制面板上。

　　Find the speed control button or knob on the machine, usually located on the control panel of the machine.

　　調(diào)節(jié)按鈕或旋鈕，逐漸增加或減少機(jī)器的速度，直到達(dá)到所需的速度。

　　Adjust the button or knob to gradually increase or decrease the speed of the machine until the desired speed is reached.

　　調(diào)節(jié)速度時(shí)應(yīng)該逐步調(diào)整，不要一下子調(diào)節(jié)過快或過慢，以免影響機(jī)器的穩(wěn)定性和穿線質(zhì)量。

　　When adjusting the speed, it should be gradually adjusted, and not adjusted too fast or too slow at once, so as not to affect the stability and threading quality of the machine.

　　調(diào)節(jié)完畢后，將機(jī)器上的線桿和線輪按要求放置好，開始進(jìn)行穿線操作。

　　After the adjustment is completed, place the wire rod and wire wheel on the machine as required, and start the threading operation.

　　建議：在調(diào)整穿條機(jī)時(shí)，務(wù)必仔細(xì)檢查每個(gè)部件的位置和狀態(tài)，確保所有連接牢固，避免在操作過程中發(fā)生故障。調(diào)整完畢后，進(jìn)行多次空轉(zhuǎn)檢查，確保設(shè)備運(yùn)行平穩(wěn)。

　　Suggestion: When adjusting the threading machine, be sure to carefully check the position and status of each component to ensure that all connections are secure and avoid malfunctions during operation. After adjustment, perform multiple idle checks to ensure smooth operation of the equipment.

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